cv
I suggest viewing my detailed CV on this webpage. A summarised 2-page PDF is available for download at the top.
Basics
| Name | Sundar Gurumurthy |
| Label | Computational Modelling Engineer |
| sundar@sundar.guru | |
| Phone | +44 7442 278370 |
| Url | https://sundar.guru |
| Summary | Computational engineer with 3+ years of hands-on experience in FEA, materials modeling, and design for manufacturing. Skilled in developing physics-based simulation workflows for WAAM, crashworthiness, and gear systems. Experienced in bridging academic research and industrial R&D through high-fidelity modeling and automation. |
Work
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2024.06 - Present Cranfield, UK
Research Assistant
Cranfield University
Research Assistant at the Welding and Additive Manufacturing Centre focused on Python/C++ simulation automation, thermal-mechanical modelling, reduced-order methods, and integration of laser-scan data with digital manufacturing workflows.
- Built Python/C++ simulation automation pipelines for thermal-mechanical modelling and process-window analysis.
- Developed phase-transformation strain models using test-driven statistical fitting and thermal-expansion datasets.
- Integrated laser-scan data with simulation workflows for geometric conformity assessment and deviation-driven modelling.
- Implemented rapid reduced-order approaches producing industry-usable simulation results in minutes.
- Developed FORTRAN heat-source models and C++ Abaqus subroutines for nonstandard material and process cases.
- Delivered technical reports, experimental analyses, and multi-stakeholder design reviews.
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2021.07 - 2022.07 Gurugram, IN
Graduate Engineering Trainee
Sona Comstar
Graduate Engineering Trainee in drivetrain systems, focusing on fatigue analysis, tolerance assessments, and manufacturing reviews for forging, machining and casting.
- Performed fatigue, structural and tolerance assessments for drivetrain and differential systems.
- Conducted forging DfM and manufacturing reviews for machining (soft → hard machining), broaching, grinding, polishing, and casting.
- Defined operational load cases from torque maps and test data.
- Automated CAD→FEA pipelines using Python/VBA to improve turnaround time.
- Delivered stress reports, DFMEA documentation and supplier handover packages.
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2021.02 - 2021.06 Bengaluru, IN
Student Trainee – Crash Structures
Mercedes-Benz R&D India
Student Trainee in Crash Structures team, performing LS-Dyna modelling for tyre, rim and composite crash scenarios with a focus on Lagrangian contact optimisation.
- Built LS-Dyna models for tyre, rim and composite crash scenarios.
- Worked on Lagrangian contact optimisation for fibre-reinforced rubber composites.
- Automated ANSA meshing using Python scripts.
- Supported test–simulation correlation for modal and impact behaviour.
Education
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2023.01 - 2024.05 Cranfield, UK
MSc by Research
Cranfield University
Manufacturing
- Thesis: Understanding and Improving the Inherent Strain Method for Mechanical Analysis of Wire Arc Additive Manufacturing.
- Key Topics: Residual stress prediction, distortion modeling, process-structure-property relations.
- Supervisors: Dr. Yongle Sun & Dr. Pradeeptta Taraphdar
- Funding: NEWAM (EPSRC Programme Grant)
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2017.08 - 2021.07 Pilani, IN
Bachelor of Engineering
Birla Institute of Technology and Science Pilani
Mechanical Engineering
- Grade: 7.71 / 10
- Class: First Class (Equivalent to UK 2:1)
Awards
- 2019.08.03
AIAA SmallSat Student Travel Award
Utah State University
Received industry-sponsored funding to present research at the 33rd SmallSat Conference, Logan, Utah.
Publications
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2019.10.19 Development and Testing of an Antenna Deployment System for Nanosatellite Applications
International Astronautical Congress, Washington D.C.
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2019.08.02 Dynamic Active Thermal Control of a LEO Nanosatellite Based on Its Mode of Operation
33rd AIAA/USU SmallSat Conference, Logan, Utah
Skills
| Simulation & Modelling | |
| Physics-based modelling | |
| Parameterisable first-principles modelling | |
| Data-driven surrogate models | |
| Multi-objective optimisation | |
| Process-window analysis |
| Data Science | |
| Scikit-learn | |
| PyTorch3D | |
| Pandas | |
| Polars | |
| Uncertainity quantification |
| Programming Languages | |
| Python | |
| C++ | |
| Rust | |
| FORTRAN | |
| BASH | |
| MATLAB |
| FEA Solvers | |
| ABAQUS | |
| NASTRAN | |
| LS-DYNA | |
| ANSYS | |
| COMSOL |
| CAD Tools | |
| NX/Unigraphics | |
| CATIA V5 | |
| SolidEdge | |
| Fusion 360 |
| Experimental Methods | |
| X-Ray Diffraction | |
| Electron Backscatter Diffraction | |
| Laser Scanning | |
| Thermal Imaging |
Volunteer
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2018.01 - 2018.12 Pilani, India
Volunteer
NSS BITS Pilani
Participated in the university chapter of the National Service Scheme.
- Tutored underprivileged teenagers enrolled under India's Right to Education Act.
- Assisted in fundraising and donation drives for student scholarships.