cv

I suggest viewing my detailed CV on this webpage. A summarised 2-page PDF is available for download at the top.

Basics

Name Sundar Gurumurthy
Label Computational Modelling Engineer
Email sundar@sundar.guru
Phone +44 7442 278370
Url https://sundar.guru
Summary Computational engineer with 3+ years of hands-on experience in FEA, materials modeling, and design for manufacturing. Skilled in developing physics-based simulation workflows for WAAM, crashworthiness, and gear systems. Experienced in bridging academic research and industrial R&D through high-fidelity modeling and automation.

Work

  • 2024.06 - Present

    Cranfield, UK

    Research Assistant
    Cranfield University
    Research Assistant at the Welding and Additive Manufacturing Centre focused on Python/C++ simulation automation, thermal-mechanical modelling, reduced-order methods, and integration of laser-scan data with digital manufacturing workflows.
    • Built Python/C++ simulation automation pipelines for thermal-mechanical modelling and process-window analysis.
    • Developed phase-transformation strain models using test-driven statistical fitting and thermal-expansion datasets.
    • Integrated laser-scan data with simulation workflows for geometric conformity assessment and deviation-driven modelling.
    • Implemented rapid reduced-order approaches producing industry-usable simulation results in minutes.
    • Developed FORTRAN heat-source models and C++ Abaqus subroutines for nonstandard material and process cases.
    • Delivered technical reports, experimental analyses, and multi-stakeholder design reviews.
  • 2021.07 - 2022.07

    Gurugram, IN

    Graduate Engineering Trainee
    Sona Comstar
    Graduate Engineering Trainee in drivetrain systems, focusing on fatigue analysis, tolerance assessments, and manufacturing reviews for forging, machining and casting.
    • Performed fatigue, structural and tolerance assessments for drivetrain and differential systems.
    • Conducted forging DfM and manufacturing reviews for machining (soft → hard machining), broaching, grinding, polishing, and casting.
    • Defined operational load cases from torque maps and test data.
    • Automated CAD→FEA pipelines using Python/VBA to improve turnaround time.
    • Delivered stress reports, DFMEA documentation and supplier handover packages.
  • 2021.02 - 2021.06

    Bengaluru, IN

    Student Trainee – Crash Structures
    Mercedes-Benz R&D India
    Student Trainee in Crash Structures team, performing LS-Dyna modelling for tyre, rim and composite crash scenarios with a focus on Lagrangian contact optimisation.
    • Built LS-Dyna models for tyre, rim and composite crash scenarios.
    • Worked on Lagrangian contact optimisation for fibre-reinforced rubber composites.
    • Automated ANSA meshing using Python scripts.
    • Supported test–simulation correlation for modal and impact behaviour.

Education

  • 2023.01 - 2024.05

    Cranfield, UK

    MSc by Research
    Cranfield University
    Manufacturing
    • Thesis: Understanding and Improving the Inherent Strain Method for Mechanical Analysis of Wire Arc Additive Manufacturing.
    • Key Topics: Residual stress prediction, distortion modeling, process-structure-property relations.
    • Supervisors: Dr. Yongle Sun & Dr. Pradeeptta Taraphdar
    • Funding: NEWAM (EPSRC Programme Grant)
  • 2017.08 - 2021.07

    Pilani, IN

    Bachelor of Engineering
    Birla Institute of Technology and Science Pilani
    Mechanical Engineering
    • Grade: 7.71 / 10
    • Class: First Class (Equivalent to UK 2:1)

Awards

  • 2019.08.03
    AIAA SmallSat Student Travel Award
    Utah State University
    Received industry-sponsored funding to present research at the 33rd SmallSat Conference, Logan, Utah.

Skills

Simulation & Modelling
Physics-based modelling
Parameterisable first-principles modelling
Data-driven surrogate models
Multi-objective optimisation
Process-window analysis
Data Science
Scikit-learn
PyTorch3D
Pandas
Polars
Uncertainity quantification
Programming Languages
Python
C++
Rust
FORTRAN
BASH
MATLAB
FEA Solvers
ABAQUS
NASTRAN
LS-DYNA
ANSYS
COMSOL
CAD Tools
NX/Unigraphics
CATIA V5
SolidEdge
Fusion 360
Experimental Methods
X-Ray Diffraction
Electron Backscatter Diffraction
Laser Scanning
Thermal Imaging

Volunteer

  • 2018.01 - 2018.12

    Pilani, India

    Volunteer
    NSS BITS Pilani
    Participated in the university chapter of the National Service Scheme.
    • Tutored underprivileged teenagers enrolled under India's Right to Education Act.
    • Assisted in fundraising and donation drives for student scholarships.